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Report - - BIP (British Industrial Plastics), Oldbury - December 2018 | Industrial Sites | 28DaysLater.co.uk

Report - BIP (British Industrial Plastics), Oldbury - December 2018

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Exploring with Andy

Behind Closed Doors
Staff member
Moderator
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Tat Bank Road frontage​

History

British Industrial Plastics (BIP) is the oldest polymer material manufacturer in the UK, and amongst the oldest in the world. The company was originally founded as British Cyanides in 1894 when two neighbouring companies both experimenting with the production of cyanide - Albright & Wilson and Oldbury Alkali Company - joined forces to build a factory on a piece of adjacent land. The fortunes of the company were changed in the mid-1920s with the development of a process for the condensation of thiourea with formaldehyde. The production of this new resin was to be a major breakthrough in the development of plastics. By the early 30’s, thiourea-formaldehayde was replaced by urea-formaldehyde which could be worked at much lower temperatures.

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Part of the production works in 1949​

In order to encourage wider use of this revolutionary material - with the unusual tradename of Beetle - the company found it necessary to purchase its own moulding plant, The Streetly Manufacturing Company Limited in 1929. This thinking, and confidence, that “if industry can’t supply what we want, then we’ll make it ourselves” led, significantly, to the setting up of its own tool making company, BIP Tools Limited, in 1936 and, 13 years later, its own moulding press manufacturing company BIP Engineering Limited.

The Oldbury site also manufactured of melamine formaldehyde resins and moulding powder, resulting from the long-standing technical liaison between BIP and its original amino resin licensees in the USA. Speciality resins were developed for a range of industries with a variety of applications.

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The Oldbury site in 1964​

Our Visit

After a heads-up from PrettyVacant71, we visited during the site's shutdown period between Christmas and New Year, meaning the place was pretty quiet. Most of the areas we looked around are out of use, however it was clear much of the site is still live, and I'm sure will be a lot more active now the workers will have returned.

Visited with @SpiderMonkey, @clebby and PrettyVacant71


AMP Production

The bulk of the closed down areas of the plant were for for the production of Amino Moulding Powders (AMP). This is a powdered form of plastic, the raw material of other production facilities that manufature plastic products.

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Overview of the Amino Moulding Powders Production Process

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One of the four rotary driers

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End view of rotary drier

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Rotary drier control panel

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One of the mixing units, part of the wet granulation process

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Partly dismantled blenders

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Machinery made by International Combustion

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Dry granulation elevators and coolers

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Extruder, elevator and cooler - these form the dry granulation process

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Continued....
 
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Exploring with Andy

Behind Closed Doors
Staff member
Moderator
Main Laboratories

The site has an extensive selection of laboratories. A large chunk of the admin block was dedicated to the main laboratories, some of which had not been used for a long time, other were still live.

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One of the live laboratories

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Another live lab, this one with an extensive containment cabinet

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One of the disused labs

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This was interesting - a Faraday cage contained an area where experiments involving electricity could be carried out. The current could be supplied at a voltage of up to 100 KV.

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It would appear this had been used for testing of electrolysis processes

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Some of the chemicals stored in the lab

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Another disused lab​

Admin Block

The rest of the admin block contained a mixture of live and disused offices, a medical surgery and conference rooms

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I really liked this lecture theatre

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The "Surgery" didn't live up to my expectations​

Old Disused Laboratory Block

This older block at the Rood End Road side of the site was built late 1950s or early 1960s and contains more labs, this time with peely paint and appear to have been out of use for some time.

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This room had plenty of peelage

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The machines still worked, and were fun to play with

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Boiler House

The boilers were originally coal-fired. Two of the boilers have been converted to burn gas, and one remains with its original configuration, although now lacking the associated coal feeds and chimney. The boiler house is still in use, but was not in operation on the day we visited.

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These two boilers had been converted to fire gas and were still in use

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Original coal-fired boiler. Also note the Hopkinson gauge on the wall

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Top of the original boiler

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Boiler house switchroom

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Old office in the boiler house

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The boilerman's hideout

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And yet another lab! This one was in the boiler house.​
 
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