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Report - - Oakwell Brickworks (Hoffman kiln), Ilkeston, Derbyshire, July 2021 | Industrial Sites | 28DaysLater.co.uk

Report - Oakwell Brickworks (Hoffman kiln), Ilkeston, Derbyshire, July 2021

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HughieD

28DL Regular User
Regular User
1. The History
Quite a bit of history about this place on the net. Honorary mention to Martyn Fretwell’s excellent BlogSpot HERE. The Oakwell Brickworks located on Derby Road in the Derbyshire town of Ilkeston started production circa 1874 and continued to produce bricks until its closure in December 1966, due to a lack of demand for bricks. Harry Bostock & William Sudbury first leased the land from the 1st Baron of Belper in 1872 and formed the Oakwell Colliery Co. to extract coal from the Furnace seam. The brickworks due south-west of the colliery first appear on an 1879 O/S map, putting their commencement of operations in this five-year window. Prior to 1913, the works consisted of four down-draught kilns, a drying shed where they also produce handmade bricks, a brickmaking shed, a boiler house along with other buildings and offices. However, by 1913 a Hoffmann kiln had been built over the site of one of the earlier kilns.

A Hoffmann kiln is a series of batch process kilns used to produce bricks. It was first patented by its German inventor of the same name back in 1858. A main fire passage is surrounded on each side by several small rooms, each of which contains a pallet of bricks. In the main fire passage a "fire wagon" fuelled by wood or coal burns continuously. Each room is heated until the bricks are “vitrified”, then the fire wagon is rolled on to the next room to be fired. One room is connected to the next via a passageway carrying hot gases from the fire. The hottest gases are directed into the room that is currently being fired, then passed into the adjacent room next scheduled to be fired where the gases preheat the drying bricks. In addition to the inner openings into the fire passage, each room also has an outside door where recently fired bricks are removed to be replaced with wet bricks to be dried and then fired in the next firing cycle.

The kiln itself is rectangular is shape with rounded ends and walls that taper inwards to the corrugated iron roof. It has two tiers of openings; the lower tier has 14 round-headed or arched entrances to the two parallel segment vaulted furnaces and the upper tier has 10 square openings.

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Ilkeston Colliery closed in 1910 (see the 1913 O/S map above, with colliery marked as "disused") and the brickworks sold to Henry M. Worthington who established The Oakwell Red & Blue Brick Co. Ltd. in February 1916. Sadly, later that year, Henry died, and his brother William became manager of the works. In February 1919, the Stanton Ironworks Co. purchased all the share capital in the company but continued its operations as an independent company under the original ORBB Co name. The brickworks were later fully incorporated into the Stanton Ironworks Company in 1930, and managed by William Worthington who continued as manager of the brickworks until his retirement in 1946, ending a 33-year-old involvement with the works.

Picture of the works circa 1930, looking from the east of the site westwards:



In February 1942, the brickworks closed temporary due to a combination of the economic impact of the war and the risk of light coming from the kilns compromising the blackout. However, the works re-opened in November 1945, producing approximately 3 million bricks annually. However due to the combined effect of the inconsistent nature of the Oakwell clay measures and the lack of demand for bricks, the brickworks finally closed mid-December, 1966.

Brickworks pictured in May 1965, a year or so prior to its closure:

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And starting to slip into dereliction (year unknown):



Now it is one of only six Hoffman kilns remaining in the UK, the others being at Prestongrange, Llanymynech, Meal Bank Quarry near Ingleton, Craven and Murgatroyd lime works, Langcliffe and Minera Quarry near Wrexham. The structure has been Grade-II listed since November 1986 but remains in a sorry state. The site’s current owner, industrial giant Tata Steel, has planning applications filed with Erewash Borough Council to build 116 houses on two separate plots. However, much of the land was used for dumping the offshoots from the nearby Stanton Ironworks. This included clay pits filled with blast furnace and concrete slurry, oil residue, coke grit, ammonia and sulphur, building waste including foundry sand, spent lime and asbestos-containing materials. The good news is that Tata intends to work with the Derbyshire Historic Buildings Trust (DHBT) to hand the kiln site over to the Derbyshire Archaeological Society (DAS) so, hopefully, this historical industrial structure will eventually be saved.

2. The Explore
With two fails nearby, namely Milford Mill (contractors on site starting demo) and Norton Plastics (upped security post-fire last year) we turned our attentions to the Hoffman kiln at the former Oakwell brickworks in Ilkeston. It comes up from time to time on here and is not the most spectacular of explores. But what it lacks in sheer wow factor, it makes up for in terms of its historical importance and photogenicity. Once in we had the place to ourselves and started snapping away. Not much else to say apart from if you are in the area, it is well worth a look.

3. The Photos

First view that greets you through the woods is the north side of the kiln:

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East end of the kiln:

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And the western end:

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In we go:

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A quick circuit of the main fire passage to start with. This part has some nice natural light:

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Nice arched brickwork:

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A few more shafts of natural light:

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And pitch black here:

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Side chamber:

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And round the corner back into the light:

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And back out again:

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On to the upper floor:

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Work of local graff artist Scigz:

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The iron roof frame balances precariously:

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More graff:

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Roof detail:

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Bricked-up end of smaller kiln nearby:

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And looking inside (excuse the angle!):

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Down and beyond

The true source of englands wealth is coal
Regular User
Nice report mate i ent a graff fan but that monster is very good and cool more like a peace of art :thumb
 

Calamity Jane

i see beauty in the unloved, places & things
Regular User
Great history. The kiln shots are great. All that brickwork against the greenery is really nice. I love the fire tunnel. Good report. Enjoyed this.:thumb
 

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